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Thin film monitoring and control systems

SQC-122 Thin Film Deposition Controller

  • Low cost  controller
  • Perfect for multi-layer optical films
  • Monitor 2 sensor inputs and control 2 sources
  • Easy setup and operation
  • Eight relays and eight digital inputs
  • Data collection and graphing software included
  • Stores 25 films and 250 layers

 

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The SQC-122 controls deposition rate and thickness in multi-layer thin film processes. It is a low-cost solution for more reliable and accurate deposition than is possible with manual control.

Ease of use was a primary goal in designing the SQC-122. The six context sensitive Softkeys provide rapid access to frequently used data. The detented setting knob provides a quick and flexible way to set values and navigate menus. And the main operating menu is always a button push away.

Up to 25 processes, consisting of 250 layers and 25 materials can be stored. Cut/copy/paste capabilities make it easy to modify or duplicate processes, or layers in a process. The two 6MHz quartz crystal sensor inputs can be configured for alternate materials, rate averaging, or as dual sensors. Two 0 to ±10V outputs are available to control evaporation source supplies.

Eight process control relays, eight digital inputs, RS-232, and a handheld power control module are standard. A Windows program for computer setup and data acquisition is also included.

The SQC-122 is the newest addition to Sigma’s line of thin film deposition monitor and control products. It is the most economical and easy-to-use deposition controller available.

In a typical deposition cycle, power is ramped slowly, to pre-condition the source material for deposition. Then a shutter delay period allows the process to achieve a stable state before exposing the film substrate. During deposition, the SQC-122 measures the sensors and adjusts the source supply voltage to maintain the desired deposition rate (or rates). Once the final thickness setpoint is reached, power is reduced to an idle state. The entire cycle may be repeated to deposit additional films. Or, a single film may be deposited without shutter delay or multiple rates. In either case, the SQC-122 controls the entire process. The eight output relays control source and sensor shutters, and provide information about the progress of deposition to external systems. Digital inputs allow external control of the SQC-122 to duplicate basic user operations such as process Start/Stop.

Through the entire cycle, the SQC-122 displays information about the progress of deposition on the main screen. Graphs of rate, rate deviation, or power can be easily selected. The Quick Setup key provides instant access to commonly adjusted settings, with easy return to the main screen. And the Manual/Auto key allows the user to take manual control at any time. If you have any questions, please contact a Moorfield application engineer to learn how the SQC-122 can help put your process in control!

Basic Specifications

Sensor Inputs 2 Thickness/Rate Resolution .02 Å
Frequency Range 4.0MHZ to 6MHZ Control Resolution 15 bits
Update Rate .5 to 8Hz (selectable) Processes/Films/Layers 25/25/250 total
Relays (8) Sensor 1, Sensor 2 Shutter
Source 1, Source 2 Shutter
Time Setpoint, Thickness Setpoint
Zero Thickness, Crystal Fail
Inputs (8) Start Process, Stop Process
Start Film, Stop Film
Xtal Switch, Zero Thickness
Zero Time, Final Thickness
Display 4.72" diagonal
1/4 VGA Backlit Mono LCD
User Interface Menu Driven with
6 Soft Keys and 1 Setting Knob
Dimensions 5.25" x 8.5" x 8.8"
3U half rack
Power 120/240VAC, 50/60HZ, 25VA

Typical configuration for a full system:

SQC122, Sensor kit (BNC cable set, oscillator, crystals, head to feed through cable), Feed through, quartz crystal head + of course an evaporation source and control input

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Copyright © 2001 Moorfield Associates
Tel: +44 (0) 1565 722609 ... Fax: +44 (0) 1565 722758
Last modified: January 12, 2007

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